Specifications & Options

Specifications & Options for Sparkler® Filters

When requesting a quote from Sparkler Filters, providing clear equipment details helps us craft the right solution faster. Below, you’ll find a breakdown of our standard offerings, common configurations, and customizable features across our major product lines.

As a custom equipment manufacturer with a wide range of capabilities, not all options are listed here. Kontaktieren Sie uns for questions, additional requirements or non-standard requests.

This guide will help you :

  • Understand what comes standard
  • Visualize common and advanced configurations
  • Identify key choices that influence price, longevity, and delivery time
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What Comes Standard?

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BesonderheitAll Sparkler Filters
Construction CodeASME Section VIII, Division I, U-Stamp and Nameplate
Approval DrawingProvided by Sparkler. Required prior to production
DocumentationThree to Four hard-copy detailed operating manuals, code papers, order write-up, dimensional and parts list drawings
Warranty1 Year
Technical SupportIncluded for the life of the filter.
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Customize Your Filter

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Below are common options for related configurations (may not apply to all filter models) :

1. Design Specifications

SpecificationStandardOptional Upgrades
Design Pressure60 PSIG (>5 PSIG on MCRO units)Up to 400 PSIG available
Jacket DesignNot standard; 14.5 PSIG if includedUp to 150+ PSIG available
Design Temperature-20°F- 350°FExceeds 400°F upon request
Differential Pressure50 psid.Up to 100+ PSID available
Full VacuumNot standard.ASME-rated full vacuum available

2. Material Specifications (MOC)

Material is typically selected based on chemical compatibility, expected service life, and cost considerations. For reference, the material options below are generally listed from least to most expensive within each category.

In most configurations, materials of construction (MOC) are divided into three key categories:

1. Wetted Materials

These are the components that come into direct contact with the liquid being filtered. Examples include the inside of the filter tank, filter cartridge, plates, and port components.

Common Options

Carbon Steel (lined or coated in specific applications)
304 Stainless Steel / 304L
316 Stainless Steel / 316L
Duplex 2205 Stainless Steel
C-276 Hastelloy
C-22 Hastelloy
Occasionally: Monel, Titanium, or other exotic alloys

2. Non-Wetted Materials

These components do not contact the process fluid. Examples include the filter tank exterior, support legs or mounting, jacket, swing bolts, lifting devices, and external hardware.

Common Options

Carbon Steel (most common for frame and structural components particularly with large filters)
304 Stainless Steel (used when uniform appearance or corrosion resistance is required)

3. Gasket Materials

Gaskets provide critical sealing between filter components. Selection is based on chemical compatibility, temperature, pressure, and regulatory requirements.

Common Options

Buna-N (Nitrile)
Neoprene
EPDM
Silicone
Viton
Teflon (PTFE)

3. Finish / Polish

Surface finish is an important consideration in applications involving sanitary requirements, cleanability, visual inspection, regulatory compliance, or internal quality control standards.

Finish Types Are Typically Applied to Three Areas :

Sparkler will help select the best discharge mode based on your product, solids, and process goals.

  • Internals : Filter plates and cartridge or internal components
  • I.D. (Inside Diameter) : Interior tank surfaces
  • O.D. (Outside Diameter) : Tank shell and exterior structure

Standard Finish

  • Fine sandblast on I.D. and O.D. Paint carbon steel external surfaces w/ 2-part epoxy
  • Mill finish on internals
Standard Finish
Finish / TreatmentDescription
ElectropolishCorrosion-resistant, ultra-smooth finish ideal for sanitary and FDA-grade applications. Available standalone or post-polishing
Glass Bead BlastSmooth matte finish that improves visual uniformity and cleanability
Hand Polish (60-180 Grit)Available in 60, 120, 150, or 180 grit to meet specific Ra values
PicklingRemoves scale, oxides, and welding discoloration from stainless steel surfaces
PassivationChemically removes free iron and enhances corrosion resistance; often combined with pickling for full treatment
Custom Ra FinishesRa-specific polishing available upon request
DocumentationRa verification, Certificate of Finish, ASTM certificates available as options. Click here for more information on certifications and standards.

Optional Finishes & Treatments

4. Port Types & Sizes

Sparkler® Filters offers fully customizable port configurations to meet the requirements of your process and plant standards. Port type and size affect not only installation, but also cleanability, flow performance, and regulatory compliance.

Common Port Types

Sanitary (Tri-Clamp): Ideal for pharmaceutical and food & beverage applications
Food-Beverage-scaled
NPT
Flanged
  • DIN / DN Standards : Available for international or metric-system facilities

Additional Port Options

  • Access Ports : For maintenance, cleaning, and internal inspection for large filters
View / Sight Ports : Common in Nutsche filters and MCROs for visual process monitoring
Food-Beverage-scaled
  • Instrument Ports : For pressure gauges, dP transmitters, clarity sensors, thermocouples, and more

Port Sizing

  • Fully Customizable : All port sizes and location can be configured to meet your flow rate, instrumentation, or process needs
  • Standard Range : Sparkler provides a recommended port configuration, but larger or non-standard sizes are always available

5. Design Options

(Applicable to Most Filter Lines)

Sparkler® Filters can be configured with a wide range of mechanical and structural options to meet your operational, mobility, and installation needs. The following options apply to most filter lines, contact us for confirmation.

Scavenger Plate

(Available on all models except Reverse Flow RF and MCRO)

A scavenger plate is used to minimize unfiltered product remaining in the vessel, especially important in high-value or solvent-sensitive processes where maximale Rückgewinnung des Filtrats ist unerlässlich. Siehe Schritt 7 in der beigefügten Prozessübersicht.

Filtermantel

Für temperaturempfindliche Anwendungen, die eine Erwärmung oder Kühlung des Produkts während der Filtration erfordern, sind optionale, doppelwandige Filterbehälter erhältlich.

Filtermontageoptionen

Montagekonfigurationen, die Ihren Anforderungen an Platz, Mobilität und Handhabung gerecht werden:

Rohrfüße mit Bodenflanschen – Standardkonfiguration
Flanges
Forklift-Accessible Flat Base
Pharmazeutischer Sockel mit feststellbaren Rollen 
Single Filter Systems
Forklift base
Tragbarer Unterbau mit Rollen und Handschiebestange
18 inch w. pump and motor or forklift skid
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Auslassrohr

Outlet Piping

Vereinfachen Sie die Installation und verbessern Sie den Bedienerzugang durch optional von Sparkler gelieferte Auslassleitungen:

  • Vorkonfiguriert für die “Plug-and-Play”-Integration
  • Beinhaltet Ventile zur Verbindung des Abwasserauslasses mit dem Hauptabfluss (falls zutreffend).
  • Gefertigt nach den von Sparkler empfohlenen Designvorgaben.

Weitere Gemeinsamkeiten

Explosionsgeschützte Bauteile
Tödliche Serviceoptionen
Behördliche Zertifizierungen

Filtermedien spielen eine entscheidende Rolle für Klarheit, Chemikalienbeständigkeit und Filtrationsleistung. Sparkler gibt eine Standardempfehlung pro Filtertyp und -größe, Kunden können jedoch jederzeit Alternativen angeben. Erfahren Sie mehr über Filtermedien

Konfigurationsspezifische Medien

  • Bei MCROs vom Typ WCD sind Filterbeutel Standard, sofern nicht anders angegeben.
  • Bei horizontalen Plattenfiltern wird Zellulosemedium verwendet, sofern nicht anders angegeben.

Kundenspezifische Optionen

Sie können Folgendes anfordern:

  • Spezifisch Mikron-Bewertung (absolut oder nominal)
  • Bekannt Medieninkompatibilität (Chemikalien, Temperatur, Reinigung)
  • Bevorzugtes Medienmaterial (z. B. Polypropylen, Zellulose, PTFE, Monofilament)
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Sie sind sich nicht sicher, was Sie benötigen?

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Kein Problem – Sparkler ist da, um zu helfen.

Ob Sie Optionen für eine neue Anwendung erkunden oder die Spezifikationen einer bestehenden Anwendung optimieren möchten – unser Team begleitet Sie Schritt für Schritt durch den gesamten Prozess. Dank unserer fast hundertjährigen Erfahrung mit Tausenden von Anwendungen ist die Wahrscheinlichkeit groß, dass wir Ihre Herausforderung bereits gelöst haben.

Kontaktieren Sie uns Heute Um Ihre Bewerbung zu besprechen, fachkundige Beratung zu erhalten oder ein Angebot anzufordern.

Optional Finishes & Treatments
Standard Flow Precoat Bodyfeed
Dry Cake Discharge transport
Dry cake discharge container
Dry Cake Discharge Collection Tray
Dry Cake Discharge Filter Setup
Sparkler WCD system integrated with rotary drum filter for slurry separation.
Wet Cake Discharge connected to slurry tank and pump system for solids removal.
Wet Cake Discharge with Slurry Pit
Wet Cake Discharge filter setup
Mineral Recovery
Nutsche filter type