Discovery
Discovery
Filtration Process Assessment & Evaluation
Helping You Identify the Best Filtration Solution for Your Needs
Determining the right filtration system requires a deep understanding of process requirements, application variables, and filtration options. At Sparkler Filters, our Discovery Service helps customers evaluate their filtration needs—whether they are new to solid-liquid separation or looking for an optimized solution.
While all new filter inquiries include a free initial consultation, this service provides a deeper, more technical evaluation to determine the most effective filtration process for your application. In over 90% of the applications we review, we identify significant savings — often resulting in millions of dollars saved or in increased production. Check out our testimonials and case studies for recent real-world examples where just a few thousand dollars in field service costs delivered returns of 1,000x or more.
What to Expect During the Discovery Process
Our team of filtration specialists will work closely with you to assess key process parameters and provide data-driven recommendations. This includes:
Application Review & Process Evaluation
We analyze critical filtration variables to understand your specific needs:
- Flow rate, solid content, viscosity, temperature, and chemical compatibility
- Desired clarity, throughput, and expected cake formation characteristics
- Filtration goals: Clarification, solid recovery, or both
- Check these out to help visualize critical variables
Lab & Pilot Scale Testing Assistance (Customer or Third-Party Labs Only)
While Sparkler does not conduct lab testing on-site, we assist in setting up testing at customer facilities or third-party labs. Sparkler has Rental Filters available in many different sizes and configurations to assist as needed.
Testing may include :
- Solids resistance and permeability analysis
- Precoat and bodyfeed testing to determine optimal dosing strategies
- Determining the best grades of DE (diatomaceous earth) or filter aid for precoat, bodyfeed, or slurry mixing
- Filter media selection based on retention, release, and chemical compatibility
- Flux Rate testing and scale-up potential
Filtration Scale-Up & Flow Equation Development
Using lab or pilot test data, we assist in:
- Calculating flow equations for full-scale system predictions
- Determining correct filter area and cake capacity for batch or continuous processes
- Evaluating system design constraints before equipment selection
RFQ & Specification Development
We assist in:
- Creating a proper datasheet or RFQ to ensure you get the right equipment for your process
- Providing process insights to guide procurement decisions
- Defining critical performance parameters before purchasing new filtration equipment
Check these out to help visualize critical variables:
Media & Chemical Selection Support
Each filtration application requires specific media to optimize efficiency, compatibility, and cost-effectiveness. Sparkler® Filters offers the following filter media types:
Determining the correct grades of DE or filter aid for precoat, bodyfeed, or slurry mixing
Filter media selection based on process requirements (woven, non-woven, depth, membrane, synthetic, wire mesh)
Evaluating alternative filtration aids such as perlite or rice hull ash to improve throughput and cake formation
Next Steps: Process Improvement & Optimization
If you already have a filtration system in place and need to improve efficiency, reduce costs, or troubleshoot issues, our Process Improvement Services may be a better fit.
Visit the Process Improvement page for :
Reducing cycle times & consumable costs
Troubleshooting mechanical inefficiencies
Improving filter media performance & longevity
Schedule a Discovery Consultation
